Dry mix mortar production line

The main control system issues production instructions according to the process formula. The system automatically extracts raw materials from the storage bin according to the proportion. After being weighted, the raw materials enter the mixing bin and the single-shaft mixer in turn to achieve rapid mixing operations (3-5 minutes). After the mixing accuracy requirements are met, the finished mortar is transported to the finished product bin, and the timed and quantitative filling operations are carried out as required. The packaged finished products are sent to the finished product area for stacking and waiting to be shipped.

Generally, 3-6 raw material tanks are used, of which two large tanks are used to hold bulk cement and fly ash, and the remaining small tanks are used to hold light calcium, heavy calcium, sand, etc. Bulk cement and fly ash do not require lifting equipment to enter the tank, but rely on pump trucks to pump them in.

Light calcium, heavy calcium, sand, etc. need to be lifted into the raw material tank by a bucket elevator. The ingenious material distribution system supports a bucket elevator distribution operation, thereby avoiding resource waste. With the cooperation of the metering screw, the metering system imports the raw materials in the silo into the metering bin, and realizes the raw material metering through the data feedback of the sensor. The measured materials can be directly dropped into the mixer. The mixing bin is a pneumatic large-opening type, which can quickly put the materials to be mixed into the zero-gravity mixer to achieve continuous production of dry mortar.

According to the customer’s product formula and investment plan, we optimize the process flow and tailor-make it to provide customers with efficient and economical product solutions. From investment analysis, market refinement, equipment selection, after-sales installation, personnel training, repair and maintenance, formula support, we provide one-stop thoughtful and meticulous services, and the procurement of high-quality accessories from around the world ensures the stable operation of your equipment.