Details
Stationary/Modular Concrete Batching Plant
Jinheng stationary/modular concrete batching plant is a stable concrete production equipment (using European standard accessories). The aggregate hopper and mixer together form the core components of the mixing plant; The main features of the hopper include: diversified size and capacity, highly modular, expandable, large inclination angle of the hopper wall and cone (ensuring smooth material flow), installable lining, painting or galvanizing, and industrial production using high standard processes.Concrete mixer: BHS /SICOMA Gearbox: Flender (Germany) Motor: ABB/(Switzerland) Spiral conveyor/butterfly valve/vibration motor: WAM (Italy)
Weighing sensor: Mettler Toledo (USA) Bearing: SKF (Sweden) Cylinder/solenoid valve: AIRTAC (Taiwan) Electrical components: Schneider (France)
Aggregates
The aggregate receiving hoppers can be of different types depending on
the space available and the customer's needs. Underground Above ground Wheel Loader Hoppers Underground fully overdrive or partially Above ground Hoppers for wheel loaders
overdrive(60m³) jinheng-driveable(25m³) (up to 10m)
The aggregate conveyor belts can be combined depending on the
available space and the customer's needs
Conveyor Belt Elevator Distributor belt
Radial movement for automatic distribution Inclined belt together with the distributor Bucket elevator together with the distributor
of aggregates above the aggregate bins belt to optimize small spaces
Aggregate storage hopper
The aggregate storage hopper is a key part of the mixing plant: they have multiple sizes and capacities to choose from, and are highly modular in design. Jinheng provides maximum configuration flexibility design in terms of the number and capacity of each compartment. Just like building blocks, each module is connected by bolts, making it easier to modify/move. The entire structure is painted or galvanized, and meets industrial standards in terms of quality and performance.
SilosJinheng provides solutions for handling and storing bulk materials. We offer various vertical storage solutions, including integral and bolted bulk warehouses and Lipu warehouse solutions, with capacity and quantity customizable according to project requirements. All silos are equipped with sensors, dust collectors, level gauges, and fluidization devices.
Powder transfer
Jinheng provides various types of screw conveyors and air ducts based on application scenarios and the type of powder to be conveyed. In addition, we also offer pneumatic conveying solutions for transporting powders from large silos to silos, or from trucks to silos, or from port warehouses to ship warehouses, and so on
Aggregate Dosing & TransferThe weighing of aggregates adopts a three-point electronic weighing sensor with extremely high accuracy; The weighing process can be centralized in a weighing hopper and sorted through a belt conveyor, or independent weighing equipment can be used for each type of aggregate. The conveying system for aggregates from the weighing hopper to the mixer can use inclined belt conveyors or elevators to minimize the footprint.
Dosing process
Cement is transported from the silo via a screw conveyor, while additives are removed from the corresponding containers. Water is added through the corresponding pipeline. All materials are measured according to the formula and discharged by gravity.
MixingThe combination of concrete factories with our planetary or twin shaft mixers allows us to adjust the factory configuration according to the capacity and type characteristics of each construction site. The vertical axis planetary mixer is mainly designed for mixing plastic concrete, UHPC, Prefabricated components, etc. The horizontal double axis mixer performs well in the field of mixing due to its sturdy design, intuitive blade adjustment, and innovative vortex mixing action.
Concrete dischargeWe provide different solutions for concrete discharge. Especially in the production of prefabricated parts and roller compacted concrete, the storage hopper is one of the main solutions, which shortens the time for the mixer to discharge and open the door, and improves production efficiency by 15-20%; Less concrete splashing. The standard cone can be discharged into a truck mixer or bucket.
Concrete distributionFor many years, Jinheng Company has developed a series of highly reliable concrete transportation and distribution equipment for the application in the prefabricated component industry. The dual track circulating concrete transport tank can be configured for dual loading and unloading, with two mixers loading simultaneously. Its driving speed is 120 meters per minute and its capacity is 1 to 3 cubic meters. Tank trucks have their own mixing function by rotating and unloading materials. Controlled by PLC system. In addition, a cleaning station can also be optionally selected.
Contral softJinheng Automation Control System has a user-friendly interface that can display all key factory operation information and enable one computer to control 1-3 sets of mixing plant equipment. It provides a complete process view (including loading, weighing, formulation, unloading, cleaning, production list, and pending orders) and is equipped with adaptive software to ensure the predictability and repeatability of results. All production data is recorded and stored in SQL database format, providing detailed records of concrete production.
Technical Parameter
| Model |
HZS120 |
HZS180 |
HZS200 |
HZS225 |
HZS250 |
HZS300 |
| Theoretical productivity(m³/h) |
100 |
150 |
200 |
225 |
250 |
300 |
| Mixer |
Model |
JS2000 |
JS3000 |
JS4000 |
JS4500 |
JS5000 |
JS6000 |
| Discharge volume (L) |
2000 |
3000 |
4000 |
4500 |
5000 |
6000 |
| Aggregate size (mm) |
≤80 |
| Batching station |
Bin volume (m³) |
4 storehouses |
| Conveyor capacity of inclined belt conveyor(t/h) |
500 |
600 |
900 |
1200 |
| Scale range & accuracy |
Stone scale (kg) |
(800-2400)±2% |
(1200-3600)±2% |
(1600-4800)±2% |
(1800-5400)±2% |
(2000-6000)±2% |
(2400-7200)±2% |
| Sand scale (kg) |
(500-1600)±2% |
(800-2400)±2% |
(1050-3200)±2% |
(1200-3600)±2% |
(1300-4000)±2% |
(1600-4800)±2% |
| Cement scale (kg) |
(400-1200)±1% |
(600-1800)±1% |
(800-2400)±1% |
(900-2700)±1% |
(1000-3000)±1% |
(1200-3600)±1% |
| Fly ash scale (kg) |
(130-400)±1% |
(200-600)±1% |
(250-800)±1% |
(300-900)±1% |
(300-1000)±1% |
(400-1200)±1% |
| Water scale (kg) |
(150-500)±1% |
(250-800)±1% |
(400-1200)±1% |
| Additivescale (kg) |
(15-50)±1% |
(25-80)±1% |
(40-120)±1% |
(60-180)±1% |
| Discharge height (m) |
4.1 |
4.2 |
Highlights
Mixing machine
The mixing efficiency of twin-screw belt mixer is 15% higher than that of ordinary mixer. The average strength of concrete has increased by 10%. In terms of energy consumption, it saves 20% compared to conventional forced mixing. Can produce any type of concrete (precast concrete, CVC, ready mixed concrete).
Precision measurement and weighing system
The high-precision measurement system can accurately weigh cement, powder, additives, and sand and gravel materials, effectively ensuring the quality and safety of concrete (all weighing is equipped with a secondary weighing system).
Hot dip galvanized structure
Fully galvanized heavy-duty steel structure can achieve extremely high durability, safe transportation, and continuous long-term operation. Minimize the vibration of the scale to achieve sensitive weighing.
Intelligent powder conveying system
At the ash discharge port, there is a screen that can accurately display the inventory of powder at the ash discharge port, allowing staff to have a more timely and intuitive understanding of the warehouse’s storage capacity, thereby guiding whether to feed and ensuring smooth production.
Maintenance free control system
The porting of control software does not require installation and can be directly copied and used, reducing maintenance difficulty, lowering maintenance costs, shortening maintenance time, and quickly meeting transformation needs.
Suitable for container transportation
Worried about transportation costs? Don’t worry about being too far away or having high transportation costs to supply or purchase suitable concrete mixing plants, as our design is compact and suitable for standard 40’OT containers.
Applicable scenarios
Jinheng stationary concrete batching plant is mainly favored by companies that require high concrete production capacity. These green leaves hope to use the factory in the same area for a long time in order to comfortably produce concrete in a wide area, thanks to its flexibility in configuration and layout.
Jinheng has nearly 20 years of experience in this field, designing and manufacturing containerized concrete mixing plants using innovative and technological methods. In this regard, Jinheng has designed and manufactured containerized concrete mixing plants that are as modular as possible, making them easier to transport and shorter to install compared to similar concrete mixing plants.
The Jinheng containerized concrete mixing plant is equipped with an aggregate hopper. After weighing during batch production, the required materials are stored on top of the mixer. Therefore, the mixing plant ensures maximum production efficiency for users by saving cycle time.
According to demand, the aggregate batching machine can be equipped with 3, 4, 5, 6 or even more compartments to use different types of aggregate materials according to demand. In addition, depending on the installation area, transfer conveyors or buckets can also be used to transport the aggregates to the mixer.
Jinheng installs containerized concrete mixing plants at the installation site to maximize savings and improve production efficiency, and designs concrete mixing plants specifically according to the site layout when necessary.
Please contact us to learn about the most suitable concrete mixing plant solution for your needs
Service and Guarantee
Here are some of our customization options. Our technical sales team can support you in assiting the appropriate layout and equipment to optimize your productivity and business.
1、Concrete recycling system integration
Are you still throwing away your concrete waste or faulty production? As the importance of environmental responsibility of businesses increases, certain standards are being introduced in production in order to leave a cleaner world to future generations. In addition, in today's world where production costs are gradually increasing, operational efficiency has become the most important heading of sustainable activities. With the JINHENG recycling unit, components such as aggregate, sand and water in concrete can be separated and reused in production.
2、Equipment and applications that ensure the most efficient operation in different climatic conditions.Special reinforcement and applications for quality and uninterrupted concrete production in harsh winter conditions: Steam pipes placed inside the aggregate bunker Complete enclosure of the main unit with 40 mm thick insulated panels Complete covering of the bottom of the aggregate bunker with 40 mm thick insulated panels Retractable electric gates on the aggregate bunker Steam generator (high performance steam generators that can run on diesel, natural gas or both, selected according to the plant capacity)
3、Concrete batching plant coating applicationsThe top and sides of the aggregate bunker can be covered with trapezoidal sheets to both protect from environmental influences (rain, snow, wind, etc.) and to minimize the impact of dusting on the environment. The four sides and top of the main unit, which contains the mixer, cement-water-additive scales and aggregate waiting bunker, can be covered with trapezoidal sheets. In this way, the main unit can be protected from environmental influences (rain, snow, wind, etc.).
4、Fiber feed system integrationYou can improve the versatile production capacity of your batching plant thanks to the fiber feeding system that automatically feeds and doses steel or polyester concrete fibers used in the production of special quality concrete and is integrated with the plant automation.
5、
DISCOVER MOREThe plant you want with dozens of additional options-
HYDRONIX brand Microwave moisture meter for aggregate bunker sand compartment. It precisely measures the moisture in the sand and ensures that less water and complementary sand is added by the amount of moisture measured by the automatic system.- Aggregate Bunker bunker grates to be placed on top of the bunker with 100x 100 mm mesh width to prevent large stones from entering and damaging the system- High pressure automatic cleaning system for mixers- Mixer working monitoring system-Mixer safety interlock can be added for more safety during maintenance. With this system consisting of two switches, the plant cannot be started unless the maintenance person stops the system completely and takes one switch on himself, preventing possible accidents.
