Energy saving concrete mixing plant

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The enclosed photovoltaic building integrated energy-saving concrete mixing plant designed by Jinheng achieves solar power supply for all daytime production electricity in the mixing plant, reducing 344 tons of carbon dioxide emissions annually and helping to achieve "carbon peak" and "carbon neutrality".






























In this brand new enclosed photovoltaic building integrated concrete mixing plant, it can be seen that the photovoltaic power generation device is located at the top of the mixing plant building, with a power generation of 320 kilowatts, which can meet all the electricity needs of the mixing plant during daytime production. Excess electricity can also be resold or stored for production and use.
The daytime is the peak period for photovoltaic power generation, and the price of electricity we consume is the highest during the day. The peak period is also the time when we consume the most electricity, so economically speaking, we are very cost-effective.
Not only that, this photovoltaic power station is also designed synchronously with the material yard of the mixing plant, replacing the original daylighting panels as the roof facilities of the material yard, achieving a fully enclosed state of the material yard, effectively avoiding noise and dust pollution during the transportation and loading process. It is reported that this photovoltaic power generation project can reduce 344 tons of carbon dioxide emissions annually. Its initial investment is 1.536 million yuan, and the annual income of the first phase of power generation is about 294900 yuan. The cost can be recovered in about five years.

Technical Parameter

  • Type                                                       EHZS60                           EHZS90                        EHZS120                          EHZS180                         EHZS240          


  • Concrete Mixer                                       JS1000                            JS1500                           JS2000                            JS3000                             JS4000            


  • Aggregate batching system                   PLD1600                         PLD2400                       PLD3200                          PLD4800                          PLD6400


  • Maximum aggregate size                       ≤60mm                          ≤60mm                         ≤80mm                           ≤80mm                           ≤80mm 


  • Mixing cycle                                              60S                                 60S                                 60S                                  60S                                 60S


  • Production capacity                               60m³/H                            90m³/H                        120m³/H                           180m³/H                         240m³/H


  • Power                                                     120KW                            150KW                            180KW                             220KW                          280KW

Highlights

 


No shovel type aggregate yard

Small footprint, no hardened yard;
Aggregate feeding, shovel free, intelligent;
Intelligent dust removal and external packaging;
Low investment cost



 



 








 


Intelligent concrete mixer

High pressure cleaning system, anti pinch shaft design
Intelligent Device Health Management System
Mixing state monitoring system
High alloy blades, lining plates



 




Intelligent powder tank

Intelligent cooperation between powder tank and weighing scale
Real time display of powder weight
Real time display of pressure in the powder tank
Explosion chamber design, linked to open dust removal














 

Green Energy Design
During the day, the equipment directly uses photovoltaic power generation; Grid connection or storage of excess electricity;Storing electrical energy or automatically switching power sources at night

Applicable scenarios

Since 1998, Jinheng Machinery has been dedicated to the design and manufacturing of high-quality concrete mixing plants, covering an area of approximately 80000 square meters and employing 260 workers. Obtained CE, SGS, and ISO certifications successively.

The heavy-duty steel structure design, multi-layer anti-corrosion treatment, and global procurement of accessories ensure the durability and longevity of the mixing plant. It has been exported to over 80 countries in Europe, America, Asia, and Africa.
Concrete mixer: BHS (Germany)                                                   Gearbox: Flender (Germany)                                                     Motor: ABB/(Switzerland)                                                       Spiral conveyor/butterfly valve/vibration motor: WAM (Italy)
Weighing sensor: Mettler Toledo (USA)                                        Bearing: SKF (Sweden)                                                              Cylinder/solenoid valve: AIRTAC (Taiwan)                                Electrical components: Schneider (France)        
We have designed multiple models to meet the needs of different projects and clients
                                                                                                                                           1. Quick loading, container assembled concrete batching plant
                                                                                                                                           2. Foundation free concrete batching plant
                                                                                                                                           3. Compact concrete batching plant
                                                                                                                                           4. Mobile concrete batching plant
                                                                                                                                           5. Tower type concrete batching plant
                                                                                                                                           6. Precast concrete batching plant
                                                                                                                                           7. UHPC batching plant
                                                                                                                                           8. Large smart concrete batching plant
                                                                                                                                           9. Dry powder mortar mixing plant
                                                                                                                                          10. Small cement production line (new product)

                                                                                                                       Please contact us to learn about the most suitable concrete mixing plant solution for your needs.
 

Service and Guarantee

Here are some of our customization options. Our technical sales team can support you in assiting the appropriate layout and equipment to optimize your productivity and business.
1、Concrete recycling system integration
Are you still throwing away your concrete waste or faulty production? As the importance of environmental responsibility of businesses increases, certain standards are being introduced in production in order to leave a cleaner world to future generations. In addition, in today's world where production costs are gradually increasing, operational efficiency has become the most important heading of sustainable activities. With the JINHENG recycling unit, components such as aggregate, sand and water in concrete can be separated and reused in production.
2、Equipment and applications that ensure the most efficient operation in different climatic conditions.
Special reinforcement and applications for quality and uninterrupted concrete production in harsh winter conditions: Steam pipes placed inside the aggregate bunker Complete enclosure of the main unit with 40 mm thick insulated panels Complete covering of the bottom of the aggregate bunker with 40 mm thick insulated panels Retractable electric gates on the aggregate bunker Steam generator (high performance steam generators that can run on diesel, natural gas or both, selected according to the plant capacity)
3、Concrete batching plant coating applications
The top and sides of the aggregate bunker can be covered with trapezoidal sheets to both protect from environmental influences (rain, snow, wind, etc.) and to minimize the impact of dusting on the environment. The four sides and top of the main unit, which contains the mixer, cement-water-additive scales and aggregate waiting bunker, can be covered with trapezoidal sheets. In this way, the main unit can be protected from environmental influences (rain, snow, wind, etc.).
4、Fiber feed system integration
You can improve the versatile production capacity of your batching plant thanks to the fiber feeding system that automatically feeds and doses steel or polyester concrete fibers used in the production of special quality concrete and is integrated with the plant automation.
5、DISCOVER MORE
The plant you want with dozens of additional options-
HYDRONIX brand Microwave moisture meter for aggregate bunker sand compartment. It precisely measures the moisture in the sand and ensures that less water and complementary sand is added by the amount of moisture measured by the automatic system.- Aggregate Bunker bunker grates to be placed on top of the bunker with 100x 100 mm mesh width to prevent large stones from entering and damaging the system- High pressure automatic cleaning system for mixers- Mixer working monitoring system-Mixer safety interlock can be added for more safety during maintenance. With this system consisting of two switches, the plant cannot be started unless the maintenance person stops the system completely and takes one switch on himself, preventing possible accidents.

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